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Violation Detail

Standard Cited: 19100119 D03 II Process safety management of highly hazardous chemicals.

This violation item has been deleted.

Inspection Nr: 311611081

Citation: 01004A

Citation Type: Serious

Abatement Status:

Initial Penalty: $5,000.00

Current Penalty: $0.00

Issuance Date: 03/08/2010

Nr Instances: 25

Nr Exposed: 250

Abatement Date: 04/19/2010

Gravity: 10

Report ID: 0524700

Contest Date: 03/31/2010

Final Order: 09/27/2018

Related Event Code (REC):

Emphasis:


Penalty and Failure to Abate Event History
Type Latest Event Event Date Penalty Abatement Due Date Citation Type Failure to Abate Inspection
Penalty I: Informal Settlement 09/27/2018 $0.00   Serious  
Penalty Z: Issued 03/08/2010 $5,000.00   Serious  

Text For Citation: 01 Item/Group: 004A Hazard: REFINERY

29 CFR 1910.119(d)(3)(ii): The employer did not document that the equipment in t he process complied with recognized and generally accepted good engineering prac tices: a.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Com pressor Discharge Condenser-Top (PR 543018) in the Alky 1 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. b.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Compressor Discharge Condenser-Btm (PR 543019) in the Alky 1 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. c.BP-H usky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Compresso r Discharge Condenser-Top (PR 543020) in the Alky 1 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accep ted good engineering practice. d.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Compressor Discharge Condenser-Btm (PR 543021) in the Al ky 1 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. e.BP-Husky Refin ing, LLC - Oregon, Ohio: On or about September 10, 2009, the Isobutane Tower Ove rhead Condenser-Top (PR 543023) in the Alky 1 unit was deficient, in that, it di d not have a grounding cable as required by recognized and generally accepted go od engineering practice. f.BP-Husky Refining, LLC - Oregon, Ohio: On or about Se ptember 10, 2009, the Isobutane Tower Overhead Condenser-Btm (PR 543024) in the Alky 1 unit was deficient, in that, it did not have a grounding cable as require d by recognized and generally accepted good engineering practice. g.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Debutanizer Overhead Condenser-East (PR 543027) in the Alky 1 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. h.BP-H usky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Debutaniz er Reboiler (PR 543028) in the Alky 1 unit was deficient, in that, it did not ha ve a grounding cable as required by recognized and generally accepted good engin eering practice. i.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Debutanizer Overhead Condenser-West (PR 543048) in the Alky 1 unit was deficient, inthat, it did not have a grounding cable as required by recogni zed and generally accepted good engineering practice. j.BP-Husky Refining, LLC - Ore gon, Ohio: On or about September 10, 2009, the Total Alkylate Cooler (PR 543238) in the Alky 1 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. k.BP-H usky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Condensat e Effluent Exchanger-Top (PR 543596) in the Alky 1 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accept ed good engineering practice. l.BP-Husky Refining, LLC - Oregon, Ohio: On or abo ut September 10, 2009, the Condensate Effluent Exchanger-Btm (PR 543597) in the Alky 1 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. m.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Acid Settler/Dry Drum (PR 511383) in the Alky 2 unit was deficient, in that, it did not have a grounding cable as required by r ecognized and generally accepted good engineering practice. n.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Isobutane Coalescer (PR 511392) in the Alky 2 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice . o.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the B utane Recycle Coalescer (PR 511394) in the Alky 2 unit was deficient, in that, i t did not have a grounding cable as required by recognized and generally accepted good engineering practice. p.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Effluent Coalescer (PR 511399) in the Alky 2 unit was de ficient, in that, it did not have a grounding cable as required by recognized an d generally accepted good engineering practice. q.BP-Husky Refining, LLC - Orego n, Ohio: On or about September 10, 2009, the Caustic Storage Drum (PR 511481) in the Alky 2 unit was deficient, in that, it did not have a grounding cable as re quired by recognized and generally accepted good engineering practice. r.BP-Husk y Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Depropanizer Feed Treater (PR 511518) in the Alky 2 unit was deficient, in that, it didnot have a grounding cable as required by recognized and generally accept ed good engineering practice. s.BP-Husky Refining, LLC - Oregon, Ohio: On or abo ut September 10, 2009, the Rerun Tower Bottoms Reboiler (PR 540007) in the Alky 2 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. t.BP-Husky Refining , LLC - Oregon, Ohio: On or about September 10, 2009, the Feed Chiller (PR 54006 1) in the Alky 2 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. u.BP -Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Recycle Chiller (PR 543558) in the Alky 2 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. v.BP-Husky Refining, LLC - Oregon, Ohio: On or about Sept ember 10, 2009, the DIB Overhead Receiver (PR 511443) in the Alky 3 unit was def icient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. w.BP-Husky Refining, LLC - Oregon , Ohio: On or about September 10, 2009, the Hydrocarbon Degasser (PR 511743) in the Alky 3 unit was deficient, in that, it did not have a grounding cable as req uired by recognized and generally accepted good engineering practice. x.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the employer did not ensure the Safety Instrumented System bypass functions overseen in the central control room were password protected or controlled with a keyed lock which complied with recognized and generally accepted good engineering prac tices. y.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the employer did not ensure an intervening valve between the relief device and t he Sour Gas knock out drum (PR511923) was car sealed open and complied with reco gnized and generally accepted good engineering practices. In accordance with 29 CFR 1903.19(d), abatement certification is required for this violation (using th e CERTIFICATION OF CORRECTIVE ACTION WORKSHEET), and in addition, documentation demonstrating that abatement is complete must be included with your certificatio n. This documentation may include, but is not limited to, evidence of the purcha se or repair of the equipment, photographic or video evidence of abatement, or o ther written records.t,

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